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The lime kiln production line is an important industrial production link that calcines limestone and other raw materials into mature lime. This complex production line is operated by many equipment and components, and the reliability and performance of various key accessories are directly related to production efficiency, product quality and operating costs. AGICO provides customers with a variety of original accessories at very favorable prices.
Our Technical Support
Luoyang Building Materials & Architectural Design and Research Institute is one of the branches of the company. After more than 20 years of development, it has become a national first-class design and research institute integrating scientific solutions for lime production, engineering design, general contracting, technical consulting, technical services, and cement equipment manufacturing. The construction of green energy-saving lime plants is the main vein of enterprise development.
Won the national building materials industry engineering design award 7, provincial and ministerial level above the science and technology progress award 5, as of now has applied for professional. 51 items have been authorized by the state exclusively. Benefit 33 items, and all obtained the transformation of scientific and technological achievements.
Can be applied to these lime calcination kilns:
The lime kiln is one of the most important equipment for limestone calcination and is used in many industries. AGICO offers different kinds of lime kilns to its customers. These include annular lime kilns, twin shaft lime kilns, double beam lime kilns, and limestone rotary kiln. We can meet the diversified needs of our customers. Our professional technicians can develop comprehensive solutions for customers in terms of output, energy consumption, cost, site, etc. AGICO has a complete one-stop service from design, manufacturing, and installation to after-sales service.
In the lime kiln production process, the performance of accessories directly affects the overall efficiency of the production line. High-quality accessories can reduce the failure rate, reduce maintenance costs, extend the life of the equipment, and ensure the stability of the quality of the lime products. On the contrary, if the accessories are not properly selected or maintained, it may lead to production interruptions, increased energy consumption, and even cause safety hazards.
Annular Lime Kilns
Production Capacity: 100t/d – 600t/d
Limestone Particle Size: 30m-80mm
Lime Activity Degree: Greater than 360ml
Heat Consumption: No more than 950kcal/kg
Twin Shaft Lime Kilns (pfr lime kiln)
Production Capacity: 50-1200t/d
Limestone Particle Size: 30m-80mm
Lime Activity Degree: Greater than 360ml
Heat Consumption: No more than 860kcal/kg
Double Beam Lime Kilns
Production Capacity: 100t/d-600t/d
Limestone Particle Size: 30m-80mm
Lime Activity Degree: Greater than 320ml
Heat Consumption: No more than 1050kcal/kg
Limestone Rotary Kiln
Production Capacity: 200t/d-1200t/d
Limestone Particle Size: 20m-40mm
Lime Activity Degree: 360ml-400ml
Heat Consumption: About 1200kcal/kg
Our Factory
The AGICO plant has a range of advanced production equipment that ensures high quality and high precision manufacturing of lime calcination plant and other equipment. Including vertical lathe, gear hobbing machine, gantry milling machine, 200mm floor boring milling machine, bending machine, 150t driving and 40t electric furnace, and so on. In addition, our company has also been invested by China Huarong Capital Management Company to increase high-end equipment such as CNC vertical lathes, further improve production accuracy and efficiency, and ensure that each equipment is strictly in line with standards.
Selection and Maintenance of Accessories
Material selection
The material of accessories must be accurately matched according to specific working conditions. Heat-resistant alloys or ceramic materials are preferred in high-temperature areas. The conveying system focuses on high-wear-resistant steel. The sealing components must take into account both elasticity and temperature resistance. Scientific material selection is used to ensure the applicability and durability of accessories from the source.
Heat and wear resistance
Accessories selection must pass strict heat and wear resistance tests. High-temperature components must verify their thermal stability and creep resistance. Friction parts must test surface hardness and wear-resistant coating adhesion to ensure that they can withstand long-term thermal and mechanical loads in actual production.
Life management
Establish a life prediction model for key accessories, implement periodic replacement of wearing parts, conduct status assessment of core components, and continuously optimize spare parts inventory and replacement strategies through data accumulation to achieve the best balance between cost and reliability.
Preventive maintenance
Develop a standardized inspection and lubrication system, combine intelligent monitoring methods to detect potential defects in advance, and use active maintenance measures such as cleaning and maintenance, gap adjustment, etc. to maximize the potential of accessories and reduce the risk of sudden failures.