Cement Concrete Batching Plant Solution
- Capacity: 50m³/h, 75m³/h, 100m³/h, 150m³/h, 225m³/h, 300m³/h, etc.
- Types: stationary and mobile, or customized type.
- Applications: cement, hydraulic engineering, precast for commercial, nuclear project.
Cement Concrete Batching Plant Solution
A cement concrete batching plant is an automated industrial equipment that evenly mixes cement, aggregate, water, and admixtures in a certain proportion. As the core hub of concrete production, the cement concrete batching plant is widely utilized in construction, water conservation projects, port terminals, and other infrastructure projects. Our cement concrete batching plant integrates storage, metering, mixing, and transportation with high production efficiency. It is made of high-quality materials and has a long service life. Precise measurement and uniform mixing ensures stable concrete quality.
As an experienced concrete batching plant manufacturers, AGICO has the expertise and capabilities to design and manufacture cement concrete batching plants. Our cement concrete batching plants are available in mobile, fixed, compact, or custom-made types. And give customers lower concrete batch plant costs.
Types of Cement Concrete Batching Plants
——A variety of models can be selected, and can also be customized!
Fixed Cement Concrete Batching Plant
A fixed cement concrete batching plant is a large-scale concrete production equipment built on a fixed site. It usually has greater productivity and is suitable for long-term, large-scale engineering projects or concrete production companies. Fixed cement concrete batching plant is currently the most widely used method of concrete production.
- Large production capacity
- High efficiency
- High metering accuracy
- Good stability
- Large footprint
Mobile Cement Concrete Batching Plant
The mobile Cement Concrete Batching Plant adopts a modular design, which concentrates material storage, metering, mixing, and transportation in one or several independent units. It can be quickly installed or removed and moved via tires on the bottom. A mobile Cement Concrete Batching Plant is suitable for short-term projects where the construction site needs to be frequently moved.
- Small footprint
- Convenient and fast
- Low investment cost
- Strong adaptability
- Low production capacity
Core Equipment
Blender
- The mixer is the core part of the cement concrete batching plant, responsible for evenly mixing cement, aggregate, water, and admixtures. The mixer can provide a strong mixing force to ensure the uniformity and stability of concrete. The performance of the mixer directly determines the quality of concrete.
Material Weighing System
- The material weighing system includes an aggregate weighing hopper, cement weighing hopper, water weighing hopper, and admixture weighing hopper. Each material is weighed strictly according to the proportion through a high-precision algorithm, and the error is controlled within ±1%. Hundreds of recipes are stored to ensure the consistency of the concrete mix.
- A bucket elevator conveyor or belt conveyor is usually used to transport sand and gravel aggregates. Screw conveyor machines or pneumatic conveying systems are usually used to transport powder materials such as cement and fly ash. Liquids are usually transported using a pipeline pumping system.
Material Storage System
- The material storage system consists of aggregate silos, cement silos, water tanks, and admixture tanks. The aggregate silo adopts a compartmentalized design and is equipped with a vibration-anti-blocking device. The cement silo adopts a closed design and is equipped with a dust collector to prevent moisture and dust. The water tank and admixture tank are made of stainless steel to prevent corrosion.
Control System
- The control system is responsible for the management of the entire production process. The cement concrete batching plant adopts a PLC+industrial computer automation control system. The advanced control system not only improves production efficiency and automation but also ensures the stability of concrete quality.
Cement Concrete Batching Plant Process
- Raw material preparation: First of all, the raw materials must be stored and managed in a standardized manner, and aggregates, cement, water, and admixtures must be delivered to the corresponding silos respectively. The inventory status is monitored in real-time through an automated monitoring system to ensure a sufficient supply of raw materials and stable quality during production.
- Material weighing: The fully automatic weighing system of the cement concrete batching plant accurately measures various raw materials according to the preset ratio. Ensure that the error is within the standard range and keep real-time records.
- Stirring: The weighed raw materials enter the mixer sequentially and are then mixed quickly and thoroughly. Finally, qualified concrete with required strength and other performance indicators is formed. Accurate control of mixing time is the key to ensuring concrete quality.
- Unloading transportation: When the concrete is stirred and mixed evenly, it is unloaded into a concrete transport truck from the unloading door at the bottom. The unloading process is equipped with an automatic cleaning device to remove residual materials in time and keep the equipment clean.
Professional Concrete Batching Plant Manufacturers
——AGICO is not only a concrete batching plant manufacturer but also a professional company providing EPC solutions.
As a professional manufacturer of cement concrete batching plant, AGICO provides high-performance, intelligent, and environmentally friendly cement concrete batching plant solutions to customers around the world with more than 20 years of experience. AGICO has an experienced team of engineers and a strong R&D department. We can provide initial consultation, solution design, equipment manufacturing, on-site installation, commissioning, technical training, and comprehensive after-sales service for projects.
- Customized solutions: Provide personalized design based on customer production capacity, site, and concrete type.
- Global installation guidance: The professional engineering team provides on-site installation, commissioning and operation training.
- Lifetime technical support: 24-hour online response, original parts supply, and regular equipment health checks.
Advantages of Cement Concrete Batching Plant
High Efficiency
The cement concrete batching plant adopts an automated control system, which ensures smooth connection from loading to unloading, and can achieve continuous large-scale production to ensure project progress.
Stable and Reliable Quality
The cement concrete batching plant adopts a high-precision weighing system to ensure the stability and consistency of various performance indicators such as concrete workability, strength, and durability.
High Efficiency
Although the initial investment of a cement concrete batching plant is high, it can effectively save raw materials, reduce losses, and shorten the construction period. Overall, it is an economical choice.
Highly Adaptable
It can produce concrete of various strength grades from ordinary to high performance to meet different engineering needs. You can also choose fixed, mobile, or customized according to your needs.
Concrete Batch Plant Cost
Concrete batch plant cost needs to be considered comprehensively. The price will vary according to the different needs of customers. Concrete batch plant cost ranges from $25,000 to $360,000. Customers can contact AGICO to propose their requirements or make customization. AGICO will design a solution with the lowest concrete batch plant cost for customers.
Common specifications of cement concrete batching plant include: HZS25, HZS35, HZS50, HZS60, HZS75, HZS90, HZS120, HZS150, HZS180, HZS240, etc. You can choose customized sizes according to your needs.
| Whole batching plant | Model | HZS35 | HZS50 | HZS75 | HZS90 | HZS120 | HZS180 |
|---|---|---|---|---|---|---|---|
| Whole batching plant | Production Rate | 35 m³/h | 50 m³/h | 75 m³/h | 90 m³/h | 120 m³/h | 180 m³/h |
| Whole batching plant | Standard Discharge Height | 1.6 – 3.8 m | 2.7 – 3.8 m | 2.7 – 3.8 m | 3.8 m | 4 m | 4 m |
| Whole batching plant | Working Cycle Time | 72 s | 72 s | 72 s | 60 s | 120 s | 180 s |
| Whole batching plant | Overall Dimensions (L x W x H) | 12922 x 13000 x 17245 mm | 14950 x 17840 x 17245 mm | 15950 x 18840 x 17245 mm | 51093 x 19100 x 21600 mm | 55885 x 20200 x 21600 mm | 51210 x 6600 x 23700 mm |
| Whole batching plant | Total Installed Power | 75 kW | 115 kW | 120 kW | 145 kW | 210 kW | 260 kW |
| Mixer | Mixer Model | JS750 | JS1000 | JS1500 | JS1500 | JS2000 | JS3000 |
| Batching machine | Batching Machine Model | PLD1200 | PLD1600 (Single Hopper) | PLD2400 | PLD2400 | PLD3200 | PLD4800 |
| Pneumatic | Air Compressor Model | 1.0-7 | 1.0-7 | 1.0-7 | 1.8-7 | 1.8-7 | 1.8-7 |
| system | Rated Exhaust Volume | 1.67 m³/min | 1.67 m³/min | 1.85 m³/min | 1.67 m³/min | 1.67 m³/min | 1.67 m³/min |
| Rated Exhaust Pressure | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | 0.8 MPa | |
| Motor Power | 5.5 kW | 5.5 kW | 11 kW | 11 kW | 15 kW | 18.5 kW | |
| Weighing system | Aggregate Weighing Accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |
| Cement Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Water Weighing Accuracy | ±1% | ±1% | ±1% | ±1% | ±1% | ±1% | |
| Additive Weighing Accuracy | ±2% | ±2% | ±2% | ±2% | ±2% | ±2% |