Kaolin Rotary Kiln
AGICO provides customized kaolin rotary kiln solutions or complete production lines. The finished products have excellent whiteness, purity, and reactivity.
Kaolin Rotary Kiln for Sale
The kaolin rotary kiln is a piece of equipment specifically designed for calcining kaolin. Through continuous rotational movement, the kaolin raw material is heated uniformly within the kiln. This improves the chemical and physical properties of kaolin. Effectively improves the whiteness, purity, and activity of the product. The kaolin rotary kiln is widely used in industries such as ceramics, coatings, and rubber.
Kaolin Rotary Kiln - Your best choice
AGICO’s kaolin rotary kiln uses advanced structural design and a mature calcination process. It has the advantages of uniform calcination, stable operation, low energy consumption, and environmental friendliness. AGICO can offer customized kaolin rotary kiln solutions or complete production lines according to the customer’s requirements include raw material characteristics and production capacity needs. We can help our customers achieve efficient, stable, and economical calcined kaolin production.
- Uniform calcination
- Continuous production
- Low cost
- High degree of automation
Performance Advantages of Kaolin Rotary Kilns
Uniform calcination
The kaolin rotary kiln adopts a continuous rotating and inclined design. This causes the material to continuously tumble and move forward, ensuring even heating. This prevents both over-firing and under-firing. This results in a product with high whiteness and stable activity.
Continuous production
The kaolin rotary kiln can continuously feed and calcinate. It is suitable for large-scale production. The kaolin rotary kiln has high processing capacity and stable operation. This effectively improves production efficiency.
Low cost
Kaolin rotary kiln has stable operation and a low failure rate. The consumable parts have a long service life. Therefore, maintenance costs are low, and downtime losses are minimal. and it makes maximum use of the waste heat recovery system.
High degree of automation
The kaolin rotary kiln is equipped with an advanced automation system. The data is monitored in real time. Automated production reduces the intensity of manual labor and lowers labor costs.
The Structural Organization of a Kaolin Rotary Kiln
- Kiln system: The kiln system is the core part of the kaolin rotary kiln. It is made of high-quality carbon steel. And it has good rigidity. It usually has a certain degree of tilt, and it can rotate at a constant speed. Ensure the material is calcined evenly.
- Drivetrain: Drivetrain offers stable and reliable rotational power for the kiln body. You can adjust the rotational speed according to process requirements. Ensure the kaolin achieves the best calcination results.
- Combustion system: The combustion system provides a stable heat source for kaolin calcination. We can use pulverized coal, natural gas, and diesel fuel according to customer needs. Achieve efficient calcination and precise temperature control.
- Refractory lining: The interior of the kiln is lined with a refractory lining. It is able to withstand high temperatures and chemical corrosion. Choose the appropriate refractory bricks or castables that can effectively reduce heat loss from the kiln body. Extend the equipment's service life.
- Cooling system: The cooling system is located at the discharge end. It can rapidly cool the calcined kaolin and stabilize the chemical properties of kaolin. And recover some of the heat energy. Lowering the temperature of the materials facilitates storage and transportation.
Working Principle of Calcined Kaolin:
The kaolin rotary kiln processes kaolin through continuous rotation and stable heating. The kaolin is constantly rotating and tumbling inside the kiln, and moves towards the discharge end. The material ensures full contact with the high-temperature airflow. The crystal structure of kaolinite undergoes a transformation. To improve the whiteness, activity, and stability of kaolin. The calcined kaolin enters the cooling system and is rapidly cooled. This results in the formation of calcined kaolin with stable performance. The entire calcination process is highly automated. It can achieve continuous production.
Why Choose AGICO
——A Professional Kaolin Rotary Kiln Manufacturer
- Extensive experience: AGICO specializes in the manufacturing of limestone rotary kilns. We accumulated extensive project experience in kaolin rotary kiln, dolomite rotary kiln, LECA rotary kiln and magnesite rotary kiln. We can offer mature and reliable solutions for different industries.
- Customized production: AGICO can offer customized kaolin rotary kiln solutions based on the customer's raw material characteristics, production capacity, and other conditions.
- Strict quality control: From raw material procurement and equipment manufacturing to factory testing. AGICO implements strict quality control procedures. Ensure stable operation and long service life of the equipment.
- One-stop service: AGICO offer one-stop service that includes system design, equipment manufacturing, installation and commissioning, operator training, and after-sales service. We help clients shorten construction cycles and quickly achieve production.
Kaolin Rotary Kiln Production Line Solutions
AGICO not only provides high-quality kaolin rotary kilns, but we also provide complete production line solutions for kaolin rotary kilns. This includes key stages such as raw material crushing, calcination, cooling, and transportation. The production line can be configured with equipment such as a limestone crusher, vibrating feeder, kaolin rotary kiln, and baghouse dust collector according to raw material characteristics.
You will receive a well-structured, reliable, and technologically advanced kaolin rotary kiln production line. It has the advantages of uniform calcination, low energy consumption, and a high degree of automation. This can effectively guarantee the stable quality of kaolin. And reduce overall operating costs.
We provide industrial services including process design, equipment manufacturing, installation and commissioning, and operator training. Ensure your project is successfully launched into production.
Application Areas
Ceramics industry: Kaolin rotary kiln is widely used in the ceramics industry. Calcined kaolin has good whiteness, reactivity, and plasticity. It is the important raw material to manufacture of household ceramics and architectural sanitary ceramics.
Refractory materials industry: After calcination, kaolin can be used to produce refractory materials. It can improve high-temperature resistance and structural stability. It is widely used in manufacturing refractory bricks, castables, etc.
Paper industry: Calcined kaolin is the important filler in paper industry. It has high whiteness and a stable particle structure. It can effectively improve the opacity and smoothness of the paper.
Coatings industry: In the production of coatings and paints, Calcined kaolin is used as a functional filler. It has good dispersibility, opacity, and chemical stability. It helps to improve weather resistance and wear resistance.
Kaolin Rotary Kiln Technical Parameters
| Model (m) | Basic parameters（t/h） | Reducer | Electric motor | Machine weight (t) | |||
|---|---|---|---|---|---|---|---|
| Rotating speed(r/min) | Slope（%） | Capacity (t/h) | Model | Model | Power（KW） | ||
| Ø1.6×32m | 0.58-2.85 | 4 | 2 | ZQ75-50 | YCT250-4A | 18.5 | 46.8 |
| Ø1.6/1.9×36m | 0.53-1.59 | 4 | 2.5-3 | ZQ110-7 | YCTZ50-4B | 22 | 57 |
| Ø1.9×39m | 0.53-1.59 | 4 | 3-3.4 | ZQ125-7 | YCT315-4A | 37 | 71.79 |
| Ø2.2×45m | 0.214-1.64 | 3.5 | 4-5 | MainZS125-5 | YCT315-4B | 45 | 142.6 |
| Auxiliary：ZQ40-40 | Y112M-4 | 4 | |||||
| Ø2.5×50m | 0.62-1.5 | 3.5 | 5-6 | Main：ZS165-5 | YCT355-4A | 55 | 180 |
| Auxiliary：ZS50-1 | Y160M-6 | 7.5 | |||||
| Ø2.5×55m | 0.62-1.5 | 3.5 | 5-6 | MainZS165-5 | YCT355-4A | 55 | 185 |
| Auxiliary：ZS50-1 | Y160M-6 | 7.5 | |||||
| Ø2.8×55m | 0.62-1.5 | 3.5 | 6-7 | MainZS165-5 | YCT355-4B | 75 | 215.6 |
| Auxiliary：ZS50-1 | Y160L-6 | 11 | |||||
| Ø3.0×60m | 0.5-1.5 | 3.5 | 7-9 | Main：ZS165-3 | ZSN-280-11B | 125 | 310.9 |
| Auxiliary:ZS50-1 | Y160L-6 | 11 | |||||
| Ø3.2×64m | 0.4-1.5 | 3.5 | 8-10 | Main:ZS130-16 | ZSN-280-11B | 190 | 337.8 |
| Auxiliary:Zl50-1 | Y180L-4 | 22 | |||||
| Ø3.5×70m | 0.4-1.5 | 3.5 | 12-14 | Main:ZSY500-40 | ZSN-315-082 | 280 | 394.6 |
| Auxiliary:Zl50-14 | Y180L-4 | 22 | |||||
| Ø4.0×80m | 0.4-1.5 | 3.5 | 16-20 | Main:ZLY630-35.5 | ZSN-315-12 | 355 | 564.8 |
| Auxiliary:ZSY280-35.5 | Y200L-4 | 30 | |||||