Compound Crusher
- Model: 800, 1000, 1250, 1500, 1750
- Capacity: 8-150 t/h
- Material Compressive Strength: ≤ 210 MPa
- Applicable Materials: Limestone, iron ore, granite, cement raw meal, cement clinker, etc.
High-Efficiency Compound Crusher
——Impact + Hammering + Grinding
The compound crusher is a new type of straight-through crushing equipment. It combines the advantages of an impact crusher and a hammer stone crusher. It belongs to the secondary fine crushing equipment category. The compound crusher uses the working principle of Impact + Hammering + Grinding. It is suitable for crushing medium-hardness materials with a compressive strength of ≤ 210 MPa and a moisture content of ≤ 15%.
The compound crusher has advantages of a high crushing ratio, low energy consumption, energy-efficient and eco-friendly, stable operation, and compact size. And the price is low. It offers better value for money compared to other crushing equipment.
The Compound Crusher is suitable for crushing these materials:
The compound crusher is capable of crushing limestone, iron ore, granite, cement raw meal, cement clinker, and various other materials.
Comparison: Before and After Crushing
Technical Features of the Compound Crusher
Impact + Hammering + Grinding
The compound crusher uses a crushing method of Impact + Hammering + Grinding. Materials can be crushed to a finer particle size in a single pass. Crushing efficiency has been improved.
Material Moisture Content ≤15%
The compound crusher does not have screen bars, making it highly adaptable. So it can crush larger materials and materials with a moisture content of ≤15%. and it is not easy to clog.
Operating Noise Level < 75 decibels
The material flows directly through the crushing chamber. It features low energy consumption and high production efficiency. And the operating noise level is below 75 decibels.
Easy to Maintain
The equipment is designed with an access door. During maintenance, simply open the access door. Easily replace easily damaged parts. Equipment downtime has been reduced.
Main Structure of Vertical Compound Crusher
- Crusher Rotor
Crusher rotor is the key part of vertical compound crusher. Driven by the motor, it drives the hammer head to rotate at high speed. The material is crushed by impact. The design of crusher rotor affects the equipment’s overall crushing capacity.
- Crusher Hammer
The crusher hammers are installed on the crusher rotor, it comes into direct contact with the material. It is a critical wear part. The crusher hammer are usually made of high wear-resistant material.
- Liner
The liner is installed on the inner wall of the crushing chamber. It is used to protect the casing from material impact and wear. The material is subjected to secondary crushing after being impacted against the liner.
- Bearing
Bearings are used to support the high-speed rotation of the spindle and rotor. It is an important component for ensuring the stable operation of equipment. It has a heavy workload. So you should choose high-quality heavy-duty bearings.
How the Vertical Compound Crusher Works
The vertical compound crusher primarily utilizes a high-speed rotating rotor to crush materials. The material enters the crushing chamber through the feed inlet, and it then falls into the crusher rotor zone. The crusher hammer on the rotor impacts the material, and the material is crushed.
The crushed material impacts the wear-resistant liner of the crushing chamber. Then it bounces off the wear-resistant liner and back onto the crusher hammer. It is further refined through repeated collisions, impacts, and compressions. It achieves the dual function of “fine crushing + coarse grinding”.
The vertical compound crusher has no sieve bars at the bottom. Materials meeting the required fineness are discharged directly from the bottom outlet under the influence of gravity.
Compound Crusher Technical Parameters
| Model | Rotor diameter | Main shaft speed | max.input size | Capacity | Power | Dimension(mm) |
|---|---|---|---|---|---|---|
| 800 | Φ650 mm | 1100 r/min | 50 mm | 8-15 t/h | 22-30 kw | 1500×810×1680 |
| 1000 | Φ850 mm | 980 r/min | 50 mm | 15-30 t/h | 45-50 kw | 2100×1100×1800 |
| 1250 | Φ1100 mm | 880 r/min | 50 mm | 30-60 t/h | 75-90 kw | 2500×1500×2300 |
| 1500 | Φ1400 mm | 840 r/min | 50 mm | 50-100 t/h | 110-132 kw | 3300×1640×3100 |
| 1750 | Φ1700 mm | 745 r/min | 50 mm | 70-150 t/h | 160 kw | 3350×2000×3600 |
Suitable for Use on Multiple Production Lines
——Your trusted vertical compound crusher manufacturer, your best choice!
The compound crusher has the advantages of a high crushing ratio, uniform discharge, compact structure, and stable operation. So it is widely applied in lime calcination plants, magnesium oxide production plants, calcium carbonate plants, LECA production lines, and similar facilities. The compound crusher has become the preferred equipment for industrial production lines.
Taking a lime production line as an example. The limestone particle size after primary crushing is typically 50-100mm. After entering the compound crusher, the material can be crushed to a particle size of 10–30 mm. The particle size after crushing is more uniform. It helps improve the calcination efficiency of lime kilns and reduce fuel consumption.
Applicable Materials:
Limestone
Granite
Iron Ore
Cement Clinker
Service & Support
One-stop Service
- Solution Design: AGICO can offer customized vertical compound crusher solutions according to material conditions such as hardness, moisture content, and output.
- Installation and Commissioning: AGICO will dispatch professional technical personnel to the site to supervise the installation. And debug the vertical compound crusher.
- Technical Training: AGICO's professional technical personnel will provide systematic training to the operators.
Spare Parts Supply
- Original Parts: All AGICO spare parts are manufactured to original factory standards. It can be perfectly matched with a vertical compound crusher.
- Long-term Stable Supply: AGICO commits to providing a continuous and stable supply of core components, such as crusher rotors, crusher hammers, and liner plates. Reduce downtime for the vertical compound crusher.
FAQ
The greatest advantage of compound crusher compared with other crushing equipment.
Compound crusher uses screenless structure. It can prevent equipment clogging.
How long is the service life of a crusher hammer?
Our crusher hammer can be flipped over for use. Once one side is worn out, flip it over to use the other side. The service life is doubled.
Is the compound crusher suitable for small-scale or large-scale production lines?
It is responsible for medium and fine crushing in small and medium-sized production lines. It is responsible for the secondary crushing equipment within large-scale production lines.
Is the discharge particle size adjustable?
Yes, you can adjust the gap between the rotor and the impact plate, or adjust the rotor speed.